BMW R 1200 GS: Final Photos and Specifications
BMW R 1200 GS: Final Photos and Specifications
By Dirck Edge
We are now in possession of the full press kit on the BMW R 1200 GS, with better photos and final specifications. Note that the actual engine capacity is 1170cc (contrary to our prior indication).
We are very fond of the "adventurer tourer" category, as evidenced by our love affair with the Suzuki V-Strom. The R 1200 GS continues a BMW tradition in this category that stretches back further than any other marque. BMW has dramatically changed this motorcycle, with an 18% increase in horsepower and torque, 66 pound reduction in overall weight, entirely new six-speed gearbox, revised suspension and instruments, and even an 8% improvement in fuel economy.
For those of you interested in all the details, take a look at BMW's press materials below, and, in any event, take a look at the photos we have sprinkled throughout this article. Here is the BMW press material.
The inventor of the touring enduro sets new standards.
• New
dimensions in dynamics, agility, riding pleasure, and safety.
• Excellent offroad
qualities plus onroad features enhanced to an even higher level.
• Reduction in weight
by 30 kg (66 lb) ensured by precise calculation, intelligent lightweight
construction, and the use of high-strength materials.
• New 1,200-cc
flat-twin power unit with balance shaft for supreme smoothness.
• Torque and output up
by almost 18 per cent.
• Fuel consumption
down by 8 per cent.
• Highly advanced,
newly developed engine electronics and the latest emission technology for
optimum environmental compatibility.
• Quiet exhaust system
with a throaty sound.
• All-new six-speed
gearbox with superior running smoothness and shift comfort.
• Newly developed
lighweight Paralever with weight-optimised driveshaft.
• New Telelever for
even greater precision in front wheel guidance plus low weight.
• Extra stiff running
gear for supreme riding safety, outstanding directional stability up to top
speed, superior handling and unprecedented accuracy in bends.
• High-performance EVO
brakes with on-demand Integral ABS.
• High-strength cast
light-alloy wheels and cross-spoke wheels available as an option.
• Electronics used to
ensure sensible function with fewer cables and lower weight.
• Electronic
immobiliser fitted as standard.
• Wide range of
equipment and tailor-made accessories to BMW’s high standard.
Even more agile, more powerful and lighter for maximum riding pleasure on and off the road.
The new BMW R 1200 GS fulfils the old dream
of the ideal touring enduro: Superiority in every respect, outstanding
performance and superior comfort even on the longest tour, equally superior
handling and agility for maximum riding pleasure on winding country roads and
mountain passes give the rider exactly what he wants. Add to this low weight of
just 225 kg or 496 lb quite unique in this class, plus outstanding chassis and
spring qualities, and you can be sure to enjoy even the toughest tours on the roughest terrain.
The BMW R 1200 GS offers an unparalleled
synthesis of harmony in its combination of offroad an onroad riding qualities. With its predecessor,
the R 1150 GS uniquely successful over so many years, setting the standard in
its segment consistently throughout its lifecycle, the R 1200 GS now takes you
into a new dimension, raising the outstanding features of its predecessor to an
even higher level on all important counts.
At the same time it goes without saying that
the R 1200 GS continues all the traditional features and fortes so characteristic of all BMW motorcycles:
First-class and extra-safe riding conditions ensured by even more stable
running gear with the unique BMW Telelever for the front wheel and a newly
designed weight- and geometry-optimised Paralever at the rear.
High-performance brakes of the highest
calibre together with BMW’s unique Motorcycle Integral ABS guarantee supreme
safety even in a critical situation. Superior environmental compatibility, in
turn, is ensured by a fully controlled three-way catalytic converter with the
most advanced emission management – a technology, incidentally, which has been
a natural feature on all BMW motorcycles for years.
Equipped with dual ignition, brand-new
Digital Motor Electronics featuring integrated knock control, as well as
further improved catalytic converters and separate oxygen sensors for each
cylinder, the R 1200 GS increases the leadership of BMW motorcycles in the
large-volume touring enduro segment to an even higher standard than ever
before.
A further feature not to be forgotten is the
maintenance-free driveshaft avoiding the need for unpleasant and time-consuming
service particularly on long trips. The sophisticated new luggage system as
well as the wide range of accessories available straight from the factory and tailored to the R 1200
GS also help to clearly prove that this new machine is powerfully continuing
the tradition of large-capacity BMW touring enduros which now goes back almost
25 years to the R 80 G/S launched in 1980: This is most certainly the original
straight from the inventor of this type of motorcycle, a machine once again
setting the standard in this class.
New engine – even more powerful, comfortable, and cleaner.
In its design principle and fundamental
structure, the newly developed flat-twin power unit of the R 1200 GS follows
the same standards as BMW’s former, proven engine. But at the same time the new power unit is a new development all-round,
with fully revised and improved components. Optimisation of engine geometry and
application of the most advanced calculation and simulation methods serve to
reduce the weight of the engine by 3 kg or 8 per cent despite its larger
capacity and wider range of functions. Engine width, in turn, is the same as
before.
This is the biggest engine ever seen in an
enduro so far, the increase in cubic capacity to 1,200 cc providing the
foundation for superior output of 100 bhp (74 kW) (72 kW/98 bhp in Germany) and
muscular torque throughout a speed range wider than ever before in the past.
The result is superior power under all conditions and in all situations –
clearly a great advantage above all on difficult offroad terrain, with power
and torque constantly available regardless of engine speed, the gear in mesh,
and the conditions facing the rider.
Crankdrive and engine block – 1,200 cc and balance shaft to eliminate all vibrations.
The most important innovation featured on the basic engine block is the balance shaft
eliminating any unpleasant vibrations: Despite their superior design principle
with the cylinders opposing each
other to provide a perfect balance of free mass forces (connecting rods and
pistons moving to and fro) in their overall effect, conventional flat-twin
engines cannot run entirely without vibrations. The inevitable displacement of
the cylinders always generates “circulating” mass forces (that is forces not
acting on one and the same level) causing unpleasant vibration the rider will
feel on the handlebar, footrests and seat. The severity of such mass forces and
the vibrations caused in this way increases as a function of engine size and,
in particular, engine speed.
Precisely this is why the engine of the R
1200 GS is the first power unit in the history of the Boxer engine to feature a
balance shaft: Running in the opposite direction, the shaft carries two balance
weights 180° apart from one another and exactly spaced out in size to provide a
counter-force which, superimposed on the mass forces in the crankshaft, reduces
vibrations to an absolute minimum. This keeps running conditions smooth and
comfortable throughout the entire speed range, vibrations even being dampened
in particular at low engine speeds without the flat-twin losing its bullish
character.
The balance shaft itself is arranged exactly
where it should be, saving space through its intelligent and elegant concept:
Running in anti-friction bearings, the balance shaft is positioned within the
countershaft and is driven by a spur gear from the crankshaft (1:1 transmission ratio). The rear balance weight
is outside of the oil cavity and is bolted on to the shaft extending completely
from one end to the other. The front balance weight, in turn, is integrated in
the drive sprocket.
Like on the former engine, the countershaft
again serves to drive the oil pumps and carries the sprockets driving the
camshaft. The transmission ratio of the countershaft versus the crankshaft is
therefore 2:1, the countershaft itself being driven by a roller chain.
The crankshaft is also a new design from the
ground up – it is now even more compact in the interest of extra stiffness and the cranks themselves are
even closer together (a modification made possible, inter alia, by the narrower
counterweights). Despite the increase in lift from 70.5 mm or 2.78´´ to 73 mm or 2.87´´, this change in design helps to reduce weight by 1 kg or
approximately 9 per cent. And to give the crankdrive the balance effect
required, some of the counter-masses have been moved to the flywheel and the
drive gear on the balance shaft.
As before, the flywheel holds the
single-plate dry clutch enlarged in diameter from 165 to 180 millimetres
(6.50–7.09´´). The clutch lining is free of asbestos and heavy metals, the pressure plate, membrane spring and gear plate
being balanced individually to allow easy and convenient assembly
of these components without any negative effects on running smoothness.
The structure of the pistons has been only
slightly modified versus the previous engine, the new power unit featuring
lightweight box-type pistons with three rings which, weighing just 410 grams,
are once again a bit lighter still than the former pistons (420 grams).
The crankcase is a lot lighter than before,
use of the most advanced computer methods together with innovative casting
technology serving to optimise wall thickness as well as the stiffness and
strength of the crankcase, weight being reduced in the process by 1.4 kg.
Well-conceived and effective solutions are
also to be found in – seemingly insignificant – details such as the crank
cavity air purge: To minimise undesirable pressure pulses within the cavity,
with air pressure going up and down as a result of piston motion, a valve
complete with membrane openings fitted here opens and closes the air purge
outlet automatically as a function of
pressure conditions in the crank cavity and at the same time provides a large
air purge cross-section whenever required. This serves to reduce pressure
fluctuations and air flow in the crankcase to a minimum, with an advantageous
effect on engine output, internal efficiency (reduction of ventilation loss),
oil foaming, and oil consumption particularly at high speeds.
Modified cylinder heads and lighter valve drive.
Maintaining their basic design and
configuration, the cylinder heads have also been modified. From outside they
are recognisable by their different contours with striking cornered valve
covers.
The principle of chain-driven camshafts
below the valve plane and the operation of valves by means of tappets and
rocker arms has been maintained. The reason, quite simply, is that this design
concept has proven its qualities countless times – and although it is not
necessarily designed and laid out for high speeds, the concept has confirmed
its qualities and reliable function even under tough racing conditions in the
BMW Motorrad BoxerCup. The big advantages of arranging the camshafts in this
way are the economic use of space available (width of the cylinder head) and
the ease of maintenance so important both in everyday use and on long journeys
(adjustment of valve clearance).
Valve diameter is up by 2 mm or 0.79´´ (intake 36.35 mm/1.43´´ versus the former 34
mm/1.34´´, outlet 31 mm/1.22´´ versus 29 mm/1.14´´).
To ensure better and more efficient dissipation of heat, the outlet valves are
filled with sodium. Valve duct design has been modified to match the
larger valve diameters and the duct contours have been improved in their
dynamic flow conditions. In conjunction with the increase in engine
capacity, these modifications contribute to the 18 per cent increase in engine
output (74 kW/101 bhp) and torque (115 Nm/85 lb-ft). As the final result of
this design improvement using the most advanced, computer-aided methods, weight
of the cylinder heads has been reduced by 15 per cent.
Internal oil cooling of the cylinder heads
already featured on the former engine has been adjusted to the higher level of
output and torque by improving flow conditions and avoiding any kind of
throttle effect. Oil cooling improves the dissipation of heat from the valve
rim and ensures a more consistent distribution of temperature within the
cylinder head. All this contributes to the engine’s robust thermal stability
and helps to ensure the high standard of reliability so typical of a BMW. And
these are definitely the criteria that count when travelling full of luggage to
all four corners of the globe under the most difficult conditions.
New engine management now featuring two oxygen sensors, modified dual ignition and knock control.
The new R 1200 GS further improves the
leading position BMW Motorrad has had for years in the area of electronic engine management. The Digital
Motor Electronics code-named BMS-K (BMW Engine Management System) is an
in-house development tailored specifically to the requirements of a motorcycle.
Fully sequential fuel injection, integrated knock control, faster processing of
complex sensor signals by means of the most advanced microelectronics, compact
layout and low weight are the most important features worth mentioning in this
context.
The principle of indirect air volume
monitoring and control by means of the throttle butterfly angle and engine
speed (alpha-n control) carried over from BMW’s existing motorcycles has been
further enhanced on the R 1200 GS, creating a concept referred to as
torque-based engine management.
The basic parameters determining the optimum
engine operation point remain engine speed and the throttle butterfly angle
monitored by a separate potentiometer on each cylinder. Applying additional
engine and ambient parameters (such as engine temperature, air temperature, and
air pressure), engine management, together with control maps and correction
functions contained within the system, tailors the injection volume and
ignition timing exactly to the engine’s and rider’s current requirements.
Taking so many factors into account, the system is able to control torque with
supreme accuracy, adjusting engine running conditions perfectly to all relevant
parameters.
Fuel is injected into the intake duct
exactly as required and exactly on time for the intake cycle of the respective
cylinder (fully sequential fuel injection).
With one oxygen sensor being allocated to each cylinder, fuel/air composition
is controlled individually in each cylinder according to current requirements.
Both oxygen sensors are arranged close to the engine in the respective exhaust
manifold, thus ensuring individual and even more precise emission management.
Whenever necessary, the fuel/air mixture may be adjusted much faster than
before, naturally with individual control and adjustment of each cylinder.
The positive results of this process are
exemplary emission management, greater fuel economy, improved riding
conditions, and an even finer response to the rider’s commands. Or, to put it
in a nutshell, even greater environmental compatibility together with enhanced
sheer riding pleasure.
BMS-K also incorporates all the functions of
automatic idle speed control as well as cold start enrichment with warm-up control. An appropriate increase
in idle speed while warming up is ensured automatically and exactly on demand
by so-called “idle speed steppers” (controlled bypass ducts for additional air)
integrated in the throttle butterfly manifolds, together with a corresponding
adjustment of the fuel injected.
Featured in all BMW Boxers (with the
exception of the 850-cc power units) since 2003, dual ignition has been further
modified and improved in the R 1200 GS. The auxiliary spark plug is now arranged at the outer edge of the
cylinder, the ignition timing of both plugs being freely programmable and
possibly varying in time as a function of load and engine speed in order to
further optimise running smoothness, emission management, and fuel economy.
Referred to as phase shift, this adjustment process is maintained consistently
all the way from part load to full load.
In practice this means different ignition
timing points on both spark plugs in defined control map areas: When
approaching full load where dual ignition no longer provides any benefits, the
phase shift effect is so large that the spark crosses over on the auxiliary
plug in the expansion cycle (60° aTDC). For all practical purposes this corresponds to single ignition on the central
spark plug under full load.
The BMW R 1200 GS introduces a new system of
knock control never seen before with these features in a motorcycle engine.
Knock combustion is recognised by a solid body sound sensor matched
specifically to the cylinders. Receiving the appropriate signals, the
electronic engine management will take back the ignition angle (i.e., it
retards the angle) and protect the engine from possible damage. Engine
temperatures are also taken into account in evaluating the signals, helping to
supplement the safety function.
Benefitting from knock control, the
geometric combustion ratio on the engine has been increased to 11.0:1,
certainly a remarkable figure for an air/oil-cooled engine with cylinders of this size. Specific fuel consumption benefits
accordingly, the R 1200 GS being almost 8 per cent more fuel-efficient than its
predecessor in the EU2 test cycle.
Designed for unleaded premium fuel (RON 95),
the engine, thanks to knock control, is able to run also on regular fuel (RON 91) or other fuel qualities sometimes to be found in
various countries, without requiring any kind of manual intervention or
adjustment. Within the limits available, knock control adjusts the
ignition angle automatically to the fuel on which the engine is running.
Interacting with a wide range of sensors,
knock control adjusts to even the most extreme conditions and requirements, for example with the engine
having to withstand extremely high temperatures and thermal exposure
in desert areas. To provide this reliability, the electronic engine management
adjusts engine running parameters and thus ensures supreme reliability
under all conceivable operating conditions.
Intake manifold – larger volume for an optimum cylinder charge.
Numerous calculations and examinations of
the entire cylinder charge process, taking the intake manifold into account,
were required in order to achieve an optimum charge cycle throughout a wide
range of engine speed. Increasing the capacity of the airbox to almost 9
litres, BMW’s engineers have made the very best out of the geometric conditions
dictated by the machine and the specific position of the manifold, naturally
taking all ergonomic requirements into account.
To filter the intake air, the R 1200 GS uses
the paper filter system already very effective in the R 1150 GS. In designing and configuring the shape of the
intake funnel, the responsible engineers have succeeded in creating perfect
harmony of flow conditions, on the one hand, and acoustic requirements (level
of intake noise), on the other.
Exhaust system – efficient sound engineering for low noise with a throaty chortle.
The exhaust system is made up of two
manifolds, a pre-silencer with catalytic converter, and a tailpipe muffler. The
entire system all the way to the pre-silencer fitted beneath the gearbox is a
twin-chamber configuration made consistently of stainless steel. Weighing
exactly 10.7 kg or 23.6 lb overall, the emission system is approximately 33 per
cent lighter than on the former model.
Flowing through the two single manifolds,
exhaust gas merges in a Y-shaped unit combining the two flow processes and
continuing straight into the pre-silencer housing the central catalytic
converter. An interference tube close to the engine between the two manifolds
provides the appropriate balance of pressure and helps to boost engine torque
at low and medium speeds. With cell density of 200 cell units/square inch, the
metal-based catalytic converter comes with a rhodium/palladium coating
combining high temperature resistance with a long service life.
Introducing an all-new tailpipe muffler, BMW
Motorrad has succeeded in creating an ideal match of smooth torque, low noise
and a pleasant sound pattern. The interior structure of the muffler is based on
the reflection principle, an inner sleeve with absorption material serving
additionally to dampen high frequencies.
The muffler is oval in shape not only for
optical reasons, but also to minimise the transmission of noise for even
smoother and more pleasant riding conditions. A further special feature is the
pressure-controlled valve integrated in the muffler and controlling exhaust gas
counter-pressure for an additional reduction of noise under the engine’s
primary running conditions, that is at medium to low engine speeds, thus
keeping engine noise at a low level both objectively and subjectively, while at
the same time giving the rider that “throaty” chortle he – or she – appreciates
so much.
Both alternator and starter lighter than before.
Apart from the mechanical components in the
engine, the electrical ancillary units also help to reduce weight to a minimum.
To begin with, the R 1200 GS features a newly developed lightweight alternator
with maximum power of 600 W. The layshaft starter has also been optimised for
lower weight, and just like the battery it is absolutely free of maintenance
requirements. In all, the total weight saving on the electronic components is 2.2 kg or 4.9 lb, that
is 17 per cent lighter than before.
New six-speed manual gearbox with helical gears.
The R 1200 GS retains the proven principle
of separating the gearbox from the engine – and at the same time the six-speed
manual gearbox is an all-new development with features significantly improved
once again over the previous version. Weight has been reduced to approximately
13 kg or 28.7 lb and for the first time BMW is using high-strength helical
gears with smoother and more gentle gear mesh ensuring low noise and a high
standard of refinement.
All gear increments are designed for active
riding behaviour, meaning that sixth gear is not an overdrive or economy gear, but rather has an appropriately
“short” transmission ratio.
The gear shafts run in anti-friction ball
bearings, the gears themselves in low-friction needle bearings. The ball bearings come in clean bearing mounts
sealed at the surface to keep out even the finest particles. This allows even
longer maintenance intervals and reduces the cost of service, with only one oil
change required in the gearbox every 40,000 km or 25,000 miles.
The gears themselves are shifted by means of
a shift roller, shift forks and shift sleeves (as opposed to shift gears used
in the past) to ensure smooth positive engagement of the gears. Made of
aluminium, the hollow shift roller runs on ball bearings. Detailed improvements
to optimise friction on the shift box, the shift shaft and forks improves
gearshift operation once again and guarantees accurate, safe mesh on all gears.
Lightweight driveshaft and Paralever swinging arm – an innovative rendition of a traditional principle.
An absolutely indispensable feature of the
new R 1200 GS like on all BMW Boxers is the traditional, maintenance-free driveshaft extending to the
rear wheel. Having proven its merits for more than 80 years, this is the
only logical drive concept with the crankshaft in longitudinal arrangement.
And in practice this concept means supreme customer benefits,
considering that chain drive, despite many improvements over the years, is not
quite appropriate, given the need to regularly tighten the chain and the
short lubrication intervals, for a large-capacity, high-power touring enduro.
Over the years BMW has consistently improved
the driveshaft principle, meeting new requirements and demands in the process.
The biggest innovation came in 1988 with the introduction of the Paralever
swinging arm on the most powerful enduro at the time, the BMW R 100 GS: Using
an additional pivot between the final drive and the swinging arm, BMW’s
engineers were able to disconnect the unavoidable reaction of the driveshaft
from the swinging arm, thus eliminating the often-criticised “elevator effect”
with the rear end moving up and down when accelerating and applying the brakes.
A further advantage provided by the
Paralever is that the springs do not harden when accelerating all-out,
providing a significant improvement of traction as an important feature when
driving up steep gradients on very rough terrain.
Considering these significant benefits, the
higher weight and the increase in unsprung masses with a driveshaft versus chain drive are insignificant.
Still, in the process of developing the R
1200 GS BMW’s engineers did not stop until even this feature of the system more
noticeable with an enduro used offroad than on the road, had ultimately been
properly improved. Accordingly, the entire drivetrain of the new R 1200 GS has
been redesigned all the way to the rear wheel and all features have been
optimised. The result is a drivetrain which, together with the much stiffer
Paralever swinging arm, reduces weight by approximately 10 per cent. Unsprung
masses are down accordingly, ensuring an even more sensitive response than
before on the rear wheel suspension already acknowledged for it superior
qualities.
The main components of this new system are
the axle drive and the swinging arm itself. Made of an ultra-strong cast
aluminium alloy, the Paralever swinging arm, through its design and specific
dimensions tailored to load conditions, is even lighter than before but also
stiffer and stronger.
The geometric configuration of the entire
swinging arm has likewise been modified, dive compensation is now almost 100
per cent. With forces acting on the final drive housing now being supported
above the swinging arm, ground clearance at this point is greater than before,
efficiently protecting the swinging arm even on very rough terrain against
damage caused by rocks or similar objects.
The swinging arm itself is a two-piece
forged aluminium unit. Another new feature is the re-configuration of the
swinging arm mount moved from the final drive to the rear frame again in the
interest of extra strength and robustness under the most extreme offroad
conditions.
The pivot point of the axle drive unit
resting in the swinging arm has been moved down to provide a more favourable
geometric arrangement with greater stiffness. The bearing point, in turn, has
been reinforced to match the higher load and forces from the more powerful
engine.
With its improved kinematics, the driveshaft
no longer changes in length as a result of geometric conditions. This also helps to save weight, since the
length adjustment unit formerly fitted is no longer required. The shaft itself
now comes as one single piece and – like before – runs without oil in the
shaft sleeve.
The final drive housing is matched in its
size and dimensions precisely to the inner contours of the angle transmission,
avoiding even the slightest waste of space.
The crown wheel has been re-calculated and
is also lighter than before, the wheel flange now being made of aluminium in order to save weight.
With its larger diameter, the flange offers the wheel better support, with
additional weight-saving potentials for the rear wheel around the hub.
The outer sign of distinction and a visual
highlight of this extremely compact and elegant lightweight structure is the 50-mm
hole drilled through the axle pipe of the final drive housing. The final drive
itself comes with a lifetime oil filling, meaning that there is no need to
change the final drive fluid throughout the entire running life of the
motorcycle.
In re-configuring the design principles of
the entire machine, assembly of the final drive has been simplified and further
refinements introduced: The hollow axle sleeve helps to dissipate heat from the final drive through its
large surface and efficient flow effects. Signals for the ABS brake system
and the speedometer are read by a sensor directly in front of segment pieces on
the crown wheel, making the outer emitter wheel used on the former model
superfluous on the new machine.
Increasing the diameter of the drill holes
on the wheel flange, BMW’s engineers are able to use five light wheel bolts
measuring 10 mm in diameter and with longer expansion length instead of the
former relatively heavy wheel bolts with a cone. This means even greater safety
once again in bolting on the wheels and allows use of a smaller wheel bolt
wrench (which means less weight in the toolkit).
New running gear – stiff, high-strength steel tube frame.
The R 1200 GS retains the basic
configuration of all Boxer suspension concepts with the engine/transmission
unit serving as a load-bearing element and the wheel guidance components being
bolted on to the frame. The Telelever longitudinal arm, in turn,
pivots on the engine housing, as before. The actual frame of the R 1200
GS is made up of the front subframe supporting the Telelever at the top and the
rear frame with its integrated swinging arm mount.
The engine/gearbox unit is bolted on to the
rear frame at five and on to the front frame at four points. Together, this
composite structure incorporating the drive unit forms the motorcycle’s
load-bearing framework.
The two frame elements of the R 1200 GS are
lightweight structures in what is called truss design: The front frame is a
triangular structure made up of high-strength steel tubes welded to one
another. It offers the great advantage of highly robust support on offroad
terrain plus package benefits over the former cast aluminium front frame as
well as greater stiffness with weight remaining unchanged.
The rear subframe is also made up of straight
steel tubes welded to one another. Precise calculation of all tubes serves to
optimise both tube diameter and wall strength to exactly the right
requirements, creating an overall configuration of maximum stiffness and
strength on low weight. New features are the special mounts for the side-stand
and main stand as well as the driver’s footrests connected directly to the rear
subframe. The side-stand, incidentally, folds in easily and conveniently even
when the rider is already sitting on his machine.
Refined Telelever ensuring even greater stiffness.
To this day, no other system of front wheel
guidance and support is able to match the first-class functions and qualities
of the BMW Telelever introduced in 1993 on the four-valve Boxers. The
revolutionary principle of the Telelever using a wishbone to relieve the
telescopic arm of longitudinal and lateral forces ensures unprecedented, highly
sensitive front-wheel response on all road surfaces,
together with tracking stability never seen before. The big advantages
of this design concept are therefore supreme riding precision and accurate
response combined with equally supreme suspension comfort and anti-dive
control.
Refinement and modification of the front
wheel geometry now further improves the qualities of the Telelever on the R
1200 GS over the former model. The longitudinal arm is an all-new, extra-strong
and light forged aluminium component. In the interest of superior handling,
front wheel camber has been reduced by 5 mm or 0.20´´ to 110 mm (4.33´´), the steering
head angle remaining at 62.9° in standard position. A change in front wheel
kinematics eliminates brake dive to an insignificant residual effect actually
desired to give the rider the right feeling. The superior stiffness of the
Telelever, in turn, has been further enhanced by once again increasing the
diameter of the support tube from 35 mm (1.38´´) to 41 mm (1.61´´), thus making
a further contribution to the crisp and clear riding behaviour of the R 1200
GS.
An important detail is the holes drilled
into the lower fork bridge efficiently distributing brake pressure to the steel
flex brake hoses for the right and left brake callipers without requiring an
additional distributor unit.
Featuring fully encapsulated ball joints
with permanent lubrication and with a lifetime oil filling in the telescope, the entire Telelever is
absolutely maintenance-free.
Suspension with adjustable spring base and TDD spring strut at the rear.
To optimise riding qualities off the beaten
track, the spring base of the front gas pressure spring strut is mechanically
adjustable to 9 different position in order to provide extra reserves even
under the toughest offroad conditions. Spring travel at the front is 190 mm or
7.48´´, with a 68 mm (2.68´´):122 mm (4.80´´) ratio in the basic setting between the outward and rebound mode.
Real-wheel suspension incorporates a
high-tech gas pressure spring strut with travel-dependent damping (TDD) and
infinite hydraulic adjustment of the spring base by means of a hand-wheel. The
damping effect in the outward mode is manually adjustable.
The travel-dependent damping principle was
introduced by BMW Motorrad for the first time in 2002 on the R 1150 GS
Adventure, providing a progressive damping effect as a function of spring
travel. The machine therefore responds smoothly and comfortably to even the
smallest bumps on the road, while nevertheless offering adequate potential for
rough terrain with hard jolts and deep holes in the surface.
Spring travel at the rear is 200 mm or 7.87´´, with positive
(inward stroke) versus negative (rebound) spring travel being increased over
the former model to a new ratio of 135 mm (5.31´´):65 mm (2.56´´) in the basic
setting.
Wheels and tyres – offering a free choice of cast or cross-spoke wheels for the first time.
The lucky purchaser of the new R 1200 GS has
the choice of either high-strength cast light-alloy wheels or BMW’s well-known
cross-spoke wheels measuring 2.50 x 19´´ at the
front and 4.00 x 17´´ at the rear
and running on 110/80-19´´ and,
repectively150/70-17´´ tyres.
Developed brand-new especially for the R
1200 GS, the cast light-alloy wheels with five double spokes are both stable
and light. And while, at 0.1 kg, the reduction in weight at the front versus
the spoke wheel is virtually negligible, weight reduction at the rear is a
significant 1.6 kg, down by 12 per cent.
A big advantage of cast wheels is that they
retain their excellent running smoothness and circular geometry throughout a
long running life and are easier to clean. Clearly, this makes them first choice for riding
on roads and untarred tracks.
Benefitting from their special design and
configuration, the cast wheels on the R 1200 GS are likewise fully suited for moderate offroad conditions. Gravel
tracks, nature trails and the usual offroad tracks to be found all over the
world are no problem with these wheels as long as the “normal” rider maintains
a moderate style of riding observing the elementary rules. In practice,
therefore, cast wheels reach their limit only when exposed to very substantial
loads over a long period, for example on extreme tracks, at high offroad speed,
and when jumping on rough terrain with violent bumps and jolts.
The ambitious offroad rider using his R 1200
GS mainly off the beaten track and often mastering rough terrain at high
speeds, should therefore opt for BMW’s proven cross-spoke wheels, which are
naturally also a good alternative for the rider not keen on cast wheels on
his enduro. As before, the particular arrangement of the cross spokes also
allows the use of tubeless tyres and the spokes can be replaced individually.
Brakes – high-performance EVO brake and Integral ABS.
The R 1200 GS is fitted with BMW’s
well-known EVO brake system, which has already proven its benefits such as
maximum stopping power under minimum manual force on the R 1150 GS and other
BMW machines. Brake disc diameter is 305 mm or 12.00´´ at the front and 265 mm or 10.43´´ at the rear.
As an option at extra cost, the R 1200 GS is
also available with BMW Integral ABS already well-known on the former model.
Complete with on-demand deactivation when riding offroad, Intregral ABS also
features a semi-integral function with the handbrake lever activating both
brakes on the front and rear wheel. In the conventional mode, by contrast, the
footbrake lever acts only on the rear wheel brake for precise application of
the rear brake alone under specific conditions in very tight bends and on rough
terrain.
The steel-clad brake lines, finally, not
only look good but also offer a slight decrease in weight and ensure an even
more stable pressure point.
Innovations in the on-board network – the BMW Motorcycle Single-Wire System (SWS).
Yet another special feature of the R 1200 GS
is the all-new on-board electric system. The term Single-Wire System
describes a highly innovative on-board network using electronics and CAN-bus
technology (Controller Area Network) to offer functions and features never seen
before: Reducing the number and length of cables required, this network offers
a much wider range of functions than a conventional on-board network,
information being transmitted along just one single path (hence “single-wire”)
as opposed to the double-wire system otherwise required.
Apart from the wide range of functions, the
main advantages of this intelligent combination of electric and electronics
are the lighter wiring harness, substantial resistance to interference, and
the complete range of diagnostic functions. A further point is that the system
may be flexibly expanded by simple updates.
The basic principle of the single-wire
system is to connect all control units, sensors, and power-consuming items via
one single, common wire in order to form a complete network transmitting all
signals regardless of their subsequent function. In other words, all
information is readily available at all times within this network for all the
components attached.
Signals are
assigned and transmitted to the respective power-consuming item at junction
points in the electronic system of each control unit.
Here the signals/data are processed and then used to activate the functions
desired in the respective power consumer. This eliminates the need for
elaborate cables otherwise required for each function operating through a separate wire,
thus reducing potential effects and errors in a conventional on-board
network otherwise resulting from the large number of cables. Clearly, this is
an important factor contributing to the system’s high standard of reliability.
All control units are connected to one
another, thus being able to communicate directly and exchange data in a
bi-directional mode. This allows simple and comprehensive diagnosis of the
overall system from one central point, the electronics incorporating suitable
programs in order to filter out unimportant data and interference signals
within a defined tolerance, thus making the system less sensitive to
electromagnetic disturbance.
In all, the new R 1200 GS comes in standard
trim with three control units (the cluster instrument also representing a
control unit of its own). The control unit for the Digital Motor Electronics
(BMS-K) is not only responsible for the engine management already described,
but also transmits all data to the central diagnostic system. Central
Suspension Electronics (CSE), in turn, serves to mastermind the electrical
units and functions not specific to the engine.
And if the motorcycle is fitted with Integral ABS and an anti-theft warning
system as an option, the control units are also integrated in the network.
There is no need for conventional fuses at
any point throughout the on-board network, the electronic “brain” simply
switching off the function involved in the event of a short-circuit or
malfunction, subsequent diagnosis serving to quickly trace and remedy the
defect. And since the other functions are not affected in such a case, the
network philosophy featured on the R 1200 GS again offers further advantages in
terms of reliability and failsafe operation.
The control units also provide relay
functions, only the starter being controlled via a conventional relay.
The electrical system on the R 1200 GS is
supplied with power by a low-weight alternator developing 600 W at 40 Amps. The maintenance-free battery
has a capacity of 14 Ah.
After 20 years of experience in electronic
engine management and 15 years of experience with ABS technology, BMW Motorrad, introducing this new
on-board network, has taken its next innovative step into a successful future.
Electronic immobiliser for optimum security.
To ensure optimum security at all times, the
R 1200 GS comes with an electronic immobiliser naturally fitted as standard. Controlled by a transponder
in the key, the immobiliser offers the very best in anti-theft security,
maintaining the same high level to be found in BMW cars.
As soon as the rider inserts the key and
switches on the ignition, a chip within the key communicates with the
electronic immobiliser integrated in the Digital Motor Electronics via the ring
aerial integrated in the ignition lock. This allows the systems to exchange and
compare the coded chip data, on the one hand, and the electronic immobiliser
data, on the other. After confirming that the data and signals comply with one
another, the engine control unit will release the ignition and fuel injection,
allowing the rider to start the engine.
This technology is the best and safest immobiliser system currently available
worldwide.
New instrument cluster in digital technology.
The new on-board electronic system featured
on the R 1200 GS allows the introduction of a high-tech, extra-light instrument
cluster based completely on digital technology. Incorporating the speedometer, rev counter and the Info
Flatscreen Display, the instrument cluster replaces the former Rider
Information Display, providing permanent information on the oil temperature,
fuel level, remaining range on the fuel in the tank, the time of day, and the
gear currently in mesh.
Both overall and trip mileage are presented
on demand, and any interference or defects are shown on the screen as a
printed message. The entire instrument unit is automatically illuminated as
soon as the weather gets dark, with precise control by a photoelectric cell.
Electric switches.
Both the switches and controls are new.
While the basic arrangement of the switches and BMW’s logic for operating the
direction indicators have both been retained, the switches are now even easier
to use and reach, and come in even clearer, more distinctive design.
Body and design – superior function combined with clear, distinctive shapes.
Numerous motorcycle components form a close
link of function and looks at the outside, much more so than on a car. The fuel
tank, for example, is not just a container for fuel, but also a highly
significant design feature crucial through its shape to the rider’s seating
position and the overall look of the motorcycle.
The same applies to the front fairing
together with the windshield not only protecting the rider, but also – in
conjunction with the headlight – giving the entire motorcycle its special
“face” and characterising the look of the machine also in the front side area.
Using BMW motorcycle language, the faring
components, the fuel tank as well as other function and control elements are jointly referred to as the
“body” of the motorcycle.
In its overall design and look, the R 1200
GS stands for dynamism, agility and lightness combined with the robustness
typical of an offroader. Clearly structured and contoured surfaces create a
feeling of tension and excitement, interacting to provide clear and harmonious
lines. Various surfaces finished in plastic, paint and aluminium are assigned
to specific functions, combining elegance and value with the ruggedness rightly
expected of an enduro.
All visible technical components are included
in the design of the machine, the delicate structure and light character of the rear subframe being enhanced
and accentuated by the silver paintwork. The slightly curved, oval form of the
Paralever swinging arm, finally, combines superior stiffness with a slender and
dynamic look all in one.
The colour scheme – aesthetic, individual and full of style.
The colour scheme offers a perfect blend of
diversity and aesthetic style, setting unique accents in the process. And with
the owner being able to freely combine the colour of the paintwork with that of the seat and side
covers, the connoisseur obviously has a wide range of choice.
The three basic colours are elegant and
classic Ocean Blue metallic and two special metallisée Rock Red and Desert
Yellow non-metallic colour schemes both highlighting the sporting character of the R 1200 GS. Two seat
colours (Light Grey and Black) as well as two different colours on the tank
side cover (Granite Grey and Black, soft paint) provide a total of 12 different
combinations, each giving the motorcycle its own particular character.
Front fairing with adjustable windshield.
Through the functions they comprise, the
components on a motorcycle also vary in design. Seen from the front, the fairing, for example, is a typical,
striking and distinctive sign of character giving the GS its particular
identity. And at the same time this component serves as the air guide for the
oil cooler.
The new BMW R 1200 GS provides a modern
rendition of the design features already boasted by the former model around
the headlight. Indeed, the all-new, asymmetric dual headlight unit with the low and high beams varying in
diameter gives the GS its characteristic “face”. At the same time the
reflectors in free-form technology as well as the clear glass cover make it
quite obvious from the start that the entire headlight unit is brand-new. The
oval design of the reflectors is indeed not only up-to-date, but also enhances
illumination of the road ahead thanks to the large light outlets.
The windshield adjusts to five different
angles without requiring any tools in the process, offering riders of different
size optimum protection from wind and weather through its design alone. The two
plastic side covers right and left at the side of the tank, in turn, come off easily by means of rapid catches.
Plastic tank with side covers.
The 20-litre fuel tank on the R 1200 GS is
made of special, extra-light and impact-proof plastic. Two side covers made of
thin aluminium and a painted top cover give the tank its special shape and
look. Appropriately slender towards the rear, the tank offers good knee and leg support also when riding
offroad whenever the rider is standing upright on the footrests.
The seat – ergonomic design and greater variability of seat height.
Maintaining BMW’s usual standard, the new
two-piece double seat offers both the rider and passenger ample space. The seat
is not only available in two colours – Grey and Black – but also adjusts to two
different height levels for the rider (840 mm and, respectively, 860 mm/33.1´´ and, respectively, 33.8´´). And with a higher (+30 mm/1.18´´)
and lower (–30 mm) seat also being available as special equipment, the customer
is able to choose among four different height levels ranging from 810 mm (31.9´´) to 890 mm (35.0´´), thus benefitting from unprecedented variability and freedom of choice. In
determining the ideal seat height and contour on the R 1200 GS, BMW’s engineers
and designers have applied a new dimensional criterion for the first time: the
rider’s step length. Forming the entire distance between two resting points of
the rider’s feet (measured across the inner length of his legs), this criterion
considers not only the absolute, geometric height of the rider’s seat, but also
its shape and width throughout the relevant area at the front.
Even where geometric seat height is the same as on the former model
(840 mm/33.1´´ and, respectively 860
mm/33.8´´), this new seat design
significantly improves the rider’s ground contact while keeping his knee
bending angle when riding within comfortable limits.
Luggage rack and removable passenger seat: Carefully conceived stowage options even for bulky luggage.
Made of stable but light plastic, the
luggage rack on the R 1200 GS is all-new in design and offers adequate storage
space for additional luggage easy to fasten and transport safely thanks to the
lashing points. A further option is to fit a topcase, and the plastic cover
beneath the removable passenger seat serving as a flat loading area at the same
level as the top edges of the case is both functional and practical all in one.
Fitting the cases available as special equipment here, the rider has lots of
space for additional baggage, once again with integrated lashing points for
optimum security.
Ergonomic handlebar and handle design.
Made of thin-walled steel tubes, the strong
and stylish handlebar easily copes with the heaviest loads and is tapered at
each end. Weighing only slightly more than an aluminium handlebar, a steel
handlebar is much less prone to damage should the machine fall over to the side
(for example on offroad terrain) and allows emergency repairs. A further
advantage of the steel handlebar is the lower thermal conductivity of steel
retaining the heat where it belongs when the machine is fitted with heated
handles available as an option.
The hand levers for operating the clutch and
brakes have been optimised for perfect ergonomics and are adjustable in their span. At the same time the
diameter of the handles has been reduced to provide an even better grip.
Optional extras and special equipment – cases variable in size and a wide range of customisation features.
A complete systems supplier by tradition,
BMW Motorrad has developed a wide range of customised extras and special equipment for the new
R 1200 GS, offering the owner the very best in individual choice. Optional
extras are fitted directly at the factory in the production process in
Berlin. Special equipment, in turn, is fitted by the BMW motorcycle dealer.
Optional extras.
• BMW Motorcycle
Integral ABS (semi-integral and with on-demand deactivation).
• Cross-spoke wheels.
• Heated handles.
• Hand protectors.
• Case supports.
• Anti-theft
warning system.
Special equipment.
• High rider’s seat
(+30 mm/1.18´´ versus standard
seat),
adjustable (max seat height 890 mm/35.0´´).
• Low rider’s seat
(–30 mm/1.18´´ versus standard
seat),
adjustable (lowest seat height 810 mm/31.9´´).
• Case supports.
• Cases variable in
size by single-lever control.
• Mounting plate for
topcase.
• Topcase.
• Inner bags for
cases/topcase.
• Water-tight tank
bag.
• Hand protectors.
• Small cylinder
protection hoops.
• Large cylinder
protection hoops.
• Anti-theft warning
system (also available as an optional extra).
• Additional power
socket.
• BMW
Motorcycle Navigator.
Both the cases and the topcase are an
all-new development. A unique feature is the sophisticated, single-lever
control function for adjusting the volume of the cases easily and conveniently:
Both the cases and the topcase may be varied in size by 9 litres, allowing the
rider to flexibly adjust the luggage system to individual space requirements
and reduce the width of the cases as well as the height of the topcase when
taking along less luggage.
The left-hand case on the muffler side
offers maximum capacity of 37.5 litres, the right-hand case holds up to 46
litres. With the topcase also offering capacity of 46 litres, maximum storage capacity is almost 130 litres.
History of the GS Boxer.
The starting point in developing the GS in
the late ’70s was BMW’s support of various teams in offroad events such as the famous Six Days. And indeed,
offroad sports activities of this kind have a long tradition with BMW,
extending all the way back to the ’30s, BMW Boxer motorcycles successfully
entering the most challenging offroad events time and again.
The final touch came with by BMW’s victory
in the German Offroad Championship in 1979, some enthusiasts at BMW Motorrad GmbH, as BMW’s
Motorcycle Division was officially called at the time, advising Management to
develop a series machine for homologation based on the experience gained with
competition models. Tests with the first prototypes were an immediate success
right from the start, convincing BMW Motorrad to begin the series development process.
The world’s two-cylinder large enduro
entered a market in 1980, which up to that time had consisted exclusively of single-cylinder models. Displacing
800 cc and featuring both a driveshaft and a single swinging arm, the R 80 G/S
was a genuine sensation. Indeed, this new machine opened up a brand-new,
previously untapped segment – the segment of large capacity, all-round touring
enduros.
The R 80 G/S quickly became the ideal
motorcycle for the committed globetrotter, enthusiasts all over the world soon
learning to appreciate the power and performance reserves, the long-distance
comfort and the often surprising offroad qualities of this touring enduro.
Superior riding pleasure on the road was ensured by the relatively high level of power, superior torque all the
way from low engine speeds, equally superior riding stability, and excellent
handling.
BMW offroad machines participated right from
the start in the long-distance Paris-Dakar Rally taking the riders all the way
to Senegal in West Africa. And in its third try in 1981 the Boxer with its efficient cooling ensured by
the wind rushing by, a low centre of gravity and superior ease of maintenance
thanks to its driveshaft finally made its way right to the top, French desert
specialist Hubert Auriol winning the motorcycle category and repeating his
success two years later in 1983.
Still based on series models as before,
BMW’s 1,000-cc two-cylinders also brought home the title in 1984 and 1985, former World Motocross Champion Gaston
Rahier from Belgium leaving the competition far behind.
Launched in 1988, the R 100 GS raised the
outstanding qualities of BMW’s offroader to an even higher standard. Indeed,
this was the largest enduro in the world at its time. And with worldwide sales amounting to 69,000 units,
the R 80/R 100 GS was also a huge success in the market.
Introduced in 1994, the GS models powered by
a four-valve engine brand-new at the time have become an even greater success
in the meantime: The R 1150 GS, for example, introduced into the market in autumn 1999 and
benefitting from the additional support of the R 1150 GS Adventure since autumn
2002, was once again the best-selling machine in Germany in 2003, beating the
competition by far. And it almost goes without saying that the R 1150 GS
continued this success in 2003, once again outselling all other motorcycles in
the German market by far.
Since 1980 BMW Motorrad has sold
approximately 170,000 units of the GS Boxer to customers the world over.
Like its predecessor, the new R 1200 GS,
with its “GS” (Gelände/Straße or Offroad/Road) orientation, offers a wide range
of qualities and practical values: Riding the R 1200 GS on moderate terrain is
easy and safe, and the experienced motorcyclist is also able to master very
tough offroad conditions. On the road, in turn, the GS stands out through its
impressive handling ensured by the extremely stable and comfortable suspension
together with large power reserves making this unique machine ideal for dynamic
riding on winding country roads and mountain passes. And with its effective
windshield, the R 1200 GS enables the rider to cover even long stretches
on the motorway without undue pressure. So that in practice the R 1200 GS
is also ideal as a long-distance travelling machine on the road.
All GS models since 1980 at a glance:
1980–1987 R 80 G/S
797 cc
ohv 37 kW (50 bhp)
1988–1990 R 65 GS
649 cc ohv 20
kW (27 bhp)
1996 R
80 G/S Basic
797 cc ohv 37
kW (50 bhp)
1987–1996 R 100 GS
980 cc ohv 44
kW (60 bhp)
1987–1996 R 80 GS
797 cc ohv 37
kW (50 bhp)
1990–1995 R 100 GS
Paris-Dakar
980 cc ohv 44
kW (60 bhp)
1993–1999 R 1100
GS
1,085 cc hc
59 kW (80 bhp)
1999–2000 R 850 GS
848 cc hc
51 kW (70 bhp)
or 25 kW (34
bhp)
1999–2003 R 1150
GS
1,130 cc hc
63 kW (85 bhp)
2002 R
1150 GS Adventure
1,130 cc hc
63 kW (85 bhp)
2004 R
1200 GS
1,170 cc hc
72 kW (98 bhp)
BMW R 1200 GS Specifications.
|
|
|
R
1200 GS (72 kW)*
|
|
R
1200 GS (74 kW)
|
|
|
Engine
|
|
|
|
|
|
|
Capacity
|
cc
|
1,170
|
|
|
|
|
Bore/stroke
|
mm
|
101/73
|
|
|
|
|
Max output
|
kW/bhp
|
72/98
|
|
74/100
|
|
|
at
|
rpm
|
7,000
|
|
|
|
|
Max torque
|
Nm/lb-ft
|
115/85
|
|
|
|
|
At
|
rpm
|
5,500
|
|
|
|
|
Configuration
|
|
Flat-twin
|
|
|
|
|
No of cyls
|
|
2
|
|
|
|
|
Compression ratio/fuel grade
|
|
11.0/premium
|
|
|
|
|
Valve/gas control
|
|
HC (high camshaft)
|
|
|
|
|
Valves per cylinder
|
|
4
|
|
|
|
|
Intake/outlet dia
|
mm
|
36/31
|
|
|
|
|
Fuel supply
|
|
BMS-K
|
|
|
|
|
|
|
|
|
|
|
|
Electrical system
|
|
|
|
|
|
|
Alternator
|
W
|
600
|
|
|
|
|
Battery
|
V/Ah
|
12V/14Ah maintenance-free
|
|
|
|
|
Headlight
|
W
|
H7
|
|
|
|
|
Starter
|
kW
|
1.1
|
|
|
|
|
|
|
|
|
|
|
|
Power transmission/gearbox
|
|
|
|
|
|
|
Clutch
|
|
Single-plate dry clutch, dia 180 mm
|
|
|
|
|
Gearbox
|
|
Six-speed manual
|
|
|
|
|
Primary transmission ratio
|
|
1.823
|
|
|
|
|
Gear ratios I
|
|
2.277
|
|
|
|
|
II
|
|
1.583
|
|
|
|
|
III
|
|
1.259
|
|
|
|
|
IV
|
|
1.033
|
|
|
|
|
V
|
|
| |